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Six Sigma Lean Process Improvement Engineer

Company: The Bachrach Group
Location: Montgomery
Posted on: April 10, 2021

Job Description:

Job Title: Six Sigma Lean Process Improvement Engineer Location: Southern, Alabama Classification: Exempt Department: Industrial Engineering Reports To: VP of Operations Salary Range: Junior Role with Green Belt $65k-$75k Salary Range: Senior Role with Black Belt $80k-$95k
WORK AUTHORIZATION: This position requires compliance with ITAR requirement. Must be a "U.S. Person" (per ITAR 120.15) and are required to show proof substantiating this upon being hired. SUMMARY/OBJECTIVE The Six Sigma Lean Process Improvement Engineeris a key factory staff member responsible for developing a Factory Master Plan (FMP) roadmap aligned to the 1 to 5-year business plan designed to achieve Safety, Quality, Delivery, and Cost Objectives using lean tools, techniques, and methods. The Lean Six Sigma Project Engineer will work in concert with cross-functional teams and other departments to provide support in achieving the goals defined and established by upper management. ESSENTIAL DUTIES & RESPONSIBILITIES

  • Coordinate, collect and analyze data to develop statistical problem and goal statements geared to deliver on annual Safety, Quality, Delivery, Cost (S, Q, D, C) objectives
    • Convene, lead, and facilitate continuous improvement project teams motived to execute Kaizen/ Rapid Improvement Events in collaboration with value stream leaders and employees to jointly deliver on S, Q, D, C objectives
    • Convene and lead Factory Master Plan Project Team to develop an integrated plan to drive synchronization into our manufacturing processes, improve material flow and deliver on short and long-term S, Q, D, C objectives
    • Provide frequent updates in an effective and efficient manner through formal and informal presentation skills techniques to employees and leaders
    • Ensure change management objectives are met while all employees pertinent to the project are informed, engaged and committed to delivering on project deliverables/ objectives
    • Develop, identify, and share best manufacturing/ lean practices, methods, and ideas with all pertinent value streams leaders, as well as coach and mentor peers and leadership in lean six sigma methods
    • Provide Factory Master Plan leadership, counsel, and understanding of current and advanced lean techniques to drive business results as it relates to the overall operation
    • Develop Factory Master Plan options in collaboration with factory leadership to improve current state capabilities and position the organization closure to the future state plan
    • Develop and lead annual business planning (goal deployment) activities with Senior Leadership in order to chart the 1 to 3 year plan to drive S, Q, D, C and enhanced growth ambitions through new product introductions
    • Interpret customer needs and requirements, translate concepts into best practices, identify Assembly and Finishing process improvement opportunities, and quantify results and trends
    • Adhere and monitor SOP
    • Effectively communicate and notify supervisor when there are any discrepancies
    • Must be able to accurately input all required data into the manufacturing database
    • Complete other duties as assigned by manager QUALIFICATIONS Viable Candidate MUST have these Top 5 Qualities to be Considered:
    • A background in Industrial Manufacturing and Industrial Engineering
    • Lean Six Sigma Certification and hands on experience, not management experience.
    • An understanding on how things go together. Understanding on mechanical things work.
    • An understanding of Quality applications (APQP) and an appreciation of Safety
    • Previous experience in a machining and/or CNC environment. To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
      • MUST: The successful candidate will possess at least 5 years of manufacturing experience incorporating Industrial Engineering and Lean Methodologies in high volume manufacturing processes
      • Demonstrable track record over a minimum of 5 years of successfully working in a high volume manufacturing environment in durable goods industries in roles that directly affected manufacturing results (Safety, Quality, Delivery and Cost) -- Experience in factory planning, rationalization, and materials management/ flow
        • Excellent communication skills both verbal and written
        • Cross functional team builder/player with high levels of professionalism, integrity, and enthusiasm
          • MUST: Advanced Factory Master Planning and goal deployment experience in which the candidate has led medium to large FMP projects to rationalize factories and lead annual business planning activities
            • Must be able to work accurately and efficiently in a fast work environment that has the potential to change due to regulatory and business needs
            • Need to be detail oriented and highly organized with the ability to multi-task
            • Experience working independently with little supervision EDUCATION/EXPERIENCE Required:
              • Bachelor's Degree in Engineering or related field
              • SENIOR: Lean Six Sigma Black Belt certification through ASQ or equivalent certification
              • MID-LEVEL: Lean Six Sigma Green Belt certification through ASQ or equivalent certification WORK AUTHORIZATION: This position requires compliance with ITAR requirement. Must be a "U.S. Person" (per ITAR 120.15) and are required to show proof substantiating this upon being hired.

Keywords: The Bachrach Group, Montgomery , Six Sigma Lean Process Improvement Engineer, Engineering , Montgomery, Alabama

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